When a craving hits for fair food that is smoky, cheesy, bacon wrapped, pasta stuffed, and completely over the top, there is only one solution. You go straight for a Timber Twist Copy Cat Recipe.

This wild creation was inspired by watching the Best Ever Food Review Show try state fair food across the country. One item instantly stood out. The Timber Twist from Giggle's Campfire Grill at the Minnesota State Fair looked too good to ignore.
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It mixed sausage, mozzarella, cream cheese, bacon, pasta shells, and barbecue sauce. That combination was impossible to forget. The moment it appeared on screen, the idea became a must try at home, even all the way down in Florida with a chilly breeze calling for comfort food.

Timber Twist Copycat Recipe
Equipment
- Smoker
- Bowl
- Pot
- Collander
Ingredients
- 1 LB and 1 quarter Italian sausage
- 8 Ounces cream cheese
- 2 Cups mozzarella cheese
- 4 tablespoon DadRub 1.2 Barbecue Rub Estimated
- 1 Box Manicotti Shells
- 1 LB Thick Cut Hickory Smoked Bacon
- 1 Cup Barbecue Sauce Estimated (Use your favorite)
Dipping Sauce
- 4 Ounces Cream Cheese Softened
- 4 Ounces Sour Cream
Instructions
Prep the Filling
- Combine the sausage, cream cheese, mozzarella and barbecue rub. Mix until everything is fully combined with no pockets of unmixed cream cheese or cheese and sausage.
Prepare the Pasta
- Try stuffing the manicotti shells raw. When this does not work well, par cook the shells in boiling water for six minutes. They should still be firm but flexible enough to stuff. Stuff each shell completely.
Wrap
- Wrap each stuffed shell in one slice of thick cut hickory smoked bacon. Dust with more barbecue rub.
Smoke
- Fill your woodfire grill with pellets, don't forget to do the Dad Shake. Set the Woodfire Grill to SMOKER/275F(135C).
- Place the bacon wrapped shells in the smoker and cook them for 45 minutes.
- After 45 Minutes brush them with BBQ sauce and smoke for an additional 45 Minutes. Make sure the filling registers 165F(74C)
Finish
- Brush the smoked twists lightly with more barbecue sauce and sprinkle with more BBQ Rub. Enjoy as is or dip with the creamy sauce!
Video
Notes
Nutrition
The recipe did not come with real instructions. There was no exact method from the original stand at the fair. That was part of the adventure. The challenge was simple. Take the ingredients mentioned on camera and make something that captures the spirit of what was shown. Italian sausage, cream cheese, mozzarella, barbecue rub, manicotti shells, bacon, and sauce became the entire game plan. Even with no guide to follow, it all looked straightforward. The fun of the cook was watching how it all came together with a smoker, a little creativity, and a lot of fair food attitude.
Why This Timber Twist Copy Cat Recipe Is Such A Fun Idea
This recipe stands out because it takes classic comfort ingredients and turns them into something outrageous. Fair food has always had a reputation for pushing boundaries. This one fits right in. The filling is simply sausage mixed with cream cheese and mozzarella, seasoned with barbecue rub. It sounds simple, yet it becomes something completely different once stuffed into pasta shells and wrapped in bacon. The result is a playful take on shotgun shells or Texas Twinkies, but with an Italian twist from the manicotti. The moment the pasta hits the smoker and the bacon starts to tighten around the shell, you know something fun is happening.
One of the most memorable moments came from realizing just how hard raw manicotti shells are to work with. Stuffing them did not go well. Fingers were used. A spoon was used. Everything was tried. None of it worked. After fighting the shells and dropping one on the floor with a crunch test, it became clear that par cooking was the only way forward. Six minutes in boiling water turned them into something that could actually be stuffed. Even then, they stayed firm enough to hold their shape. That entire messy part of the cook is worth mentioning because it captures why fair food is always such a ride. Nothing is neat. Nothing is precise. It is all about the final flavor.
The Ninja Woodfire Grill made the process easier. Smoking pecan pellets, a dad shake to settle them, and a set temperature of 275 created the perfect environment. The cook took one hour, and that smoke gave the pasta, sausage, and bacon a texture that stood out. After tasting the final result, one clear conclusion came through. Skipping the air crisp step is the better approach. That added crisping time made the outside too crunchy. Sticking to a single hour and thirty minutes of smoking at 275 gives a better balance. The structure stays intact. The sausage cooks through. The bacon gets the right texture.
Another discovery came during the tasting. The Japanese barbecue sauce was flavorful but noticeably salty. Once it was brushed onto the cooked twists, it added extra punch but also concentrated the saltiness. A more traditional style barbecue sauce would match the recipe better. It would keep the smoky sweetness without overpowering the filling or the shell. That is the beauty of testing a fair food copycat. You learn exactly what works and what needs adjusting by tasting, trying again, and noticing what stands out.
What Makes This Timber Twist Copy Cat Recipe Different
This recipe hits differently because of how many textures combine in a single bite. The pasta stays firm enough to hold everything together. The sausage adds a savory center with cream cheese giving it body and mozzarella melting into the mixture. Bacon creates an outer layer that changes as it smokes. Everything comes together in a combination that starts smoky, moves into creamy, and then finishes with the taste of the sauce.
During the tasting, the inside stayed hot enough to require caution. That is part of the fun. The pasta had a slight bite, the sausage came through strong, and the smoky flavor carried into every layer. When the sauce was tasted again, it became clear how much impact the topping can have. The Japanese barbecue sauce was interesting but concentrated. It brought sweetness but also more salt than expected. Trying a lighter, more traditional sauce in the future would keep the balance in check without overwhelming the flavors.
There was also an extra moment of experimentation after the official tasting. A little cream cheese and sour cream mixture was added to a bite. It created a smoother finish and added creaminess. This was not part of the original concept from the fair, but it made sense after noticing how rich the filling was. The cream added contrast without changing the core idea. It echoed the way fair food often evolves. One small adjustment can turn something good into something even more memorable.
Another part of the process that stands out is how the cook relied on feel instead of strict instructions. With no recipe to follow, the timing, filling, wrapping, and smoking all came from observation. The bacon wrapping was figured out as it happened. The choice of thick cut hickory smoked bacon worked fine even though it seemed risky at first. The comparison between par cooked and uncooked pasta shells added curiosity. Small choices shaped the outcome and made the final bites more interesting.
Why This Copycat Is Worth Trying
This Timber Twist Copy Cat Recipe is worth making simply because it captures the fun of fair food. The original dish sells thousands at the Minnesota State Fair. It is easy to understand why. The combination is bold. The presentation stands out. The flavors follow that same pattern of smoke, salt, cheese, and sausage that always draws a crowd. Recreating it at home lets you enjoy that same experience without leaving your backyard.
Even with the challenges of stuffing pasta and managing bacon thickness, the final result is satisfying. The smoke from the Woodfire grill gives the twists color, flavor, and aroma. The texture inside stays creamy and rich. The pasta holds everything together. The sauce adds shine and sweetness. Once you take the first bite, it is clear why this recipe made such an impression when it first appeared on screen.
Fair food is supposed to be fun and unpredictable. This copycat version captures that spirit perfectly. It is a little messy, a little silly, and fully delicious. It brings the experience of a state fair booth right to the backyard and gives anyone looking for something bold a new go to dish.
Ingredient and Equipment Links:
Use Dad's Affiliate Link & get your own Ninja Woodfire Pro Connect Outdoor Grill:
https://ninjakitchen.pxf.io/k0JNLN
Ninja Woodfire Grill Griddle:
https://amzn.to/3S2Dpnd
Smokin Pecans Pellets:
https://amzn.to/3LiZx9i
Raised Grates for Ninja Woodfire:
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Bill Miller says
Love it..💕💕keep up the good work Dad..
Bill