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Pellet Grill Pulled Pork

Pellet Grill Pulled Pork with Pineapple BBQ sauce

This Pellet Grill Pulled Pork recipe delivers tender, smoky pork with minimal prep, using a simple mustard binder and a sweet BBQ rub. Paired with a homemade pineapple BBQ sauce, it's the perfect dish for sliders or sandwiches.
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Course: Main Course
Cuisine: American
Keyword: bbq, smoked
Prep Time: 15 minutes
Cook Time: 10 hours
Resting: 1 hour
Total Time: 11 hours 15 minutes
Servings: 12 people
Calories: 465kcal
Author: Dad

Equipment

  • Full Size Pellet Smoker
  • Large Saucepan
  • Wood Pellets
  • Whisk
  • Measuring Cups and Spoons
  • Cutting Board

Ingredients

Pork

  • 1 Bone-in Boston butt approx. 5-7 lbs
  • ¼ Cup Yellow mustard Estimate
  • 1 Shaker BBQ rub I Used Sassy Q Sweet BBQ Rub
  • Hawaiian Rolls

Pineapple BBQ Sauce

  • ½ Stick Salted butter
  • ¼ cup Brown sugar
  • ¼ cup Honey
  • 2 tablespoon BBQ rub
  • ¼ cup Apple cider vinegar
  • 1 cup Pineapple nectar
  • 1 Cup Ketchup

Instructions

PORK

  • Prepare the Pork: Pat the Boston butt dry with paper towels.
  • Score the fat cap in a crosshatch pattern.
  • Apply the Binder & Rub: Slather the pork with a thin layer of yellow mustard on all sides.
  • Generously coat the pork with BBQ rub, making sure to cover all surfaces. Pat the rub into the meat—don’t actually rub it in.
  • Prepare the Smoker: Preheat your pellet grill to the "smoke" setting (or around 225°F/107°C) for the first hour to get a good layer of smoke on the pork.
  • Place the pork fat side down on the grill to protect the meat from the heat coming from the bottom.
  • Cook Low & Slow: Smoke the pork for about an hour, then increase the grill temperature to 250°F (121°C) and continue cooking until the internal temperature reaches 165°F (74°C).
  • Wrap & Finish Cooking: Once the pork reaches 165°F (74°C), wrap it tightly in aluminum foil or butcher paper and return to the grill.
  • Increase the grill temperature to 350°F (177°C) and continue cooking until the internal temperature reaches 205°F (96°C) for tender pulled pork.
  • Rest & Shred: Allow the pork to rest for 30 minutes before shredding. This helps retain moisture and allows the meat to fully tenderize.
  • Pull apart the pork using two forks or your hands.

Pineapple BBQ Sauce

  • Melt the Butter: In a saucepan over medium heat, melt ½ stick of salted butter.
  • Add Sweeteners: Stir in ¼ cup of brown sugar and ¼ cup of honey. Allow the sugar to dissolve.
  • Add BBQ Rub: Mix in 2 tablespoons of your BBQ rub. Taste and adjust seasoning as needed.
  • Build the Sauce: Add 1 cup of ketchup, ¼ cup of apple cider vinegar, and 1 cup of pineapple nectar. Stir until combined.
  • Simmer to Thicken: Bring the sauce to a simmer over medium-low heat. Let it cook for 30-40 minutes, stirring occasionally, until the sauce thickens to your desired consistency.
  • Adjust Flavor & Serve: Taste the sauce and adjust for sweetness, tang, or thickness. Add more ketchup for a thicker sauce or simmer longer for intensified flavors.

Video

Nutrition

Calories: 465kcal | Carbohydrates: 20g | Protein: 50g | Fat: 19g | Saturated Fat: 8g | Polyunsaturated Fat: 2g | Monounsaturated Fat: 8g | Trans Fat: 0.3g | Cholesterol: 169mg | Sodium: 414mg | Potassium: 1018mg | Fiber: 1g | Sugar: 17g | Vitamin A: 292IU | Vitamin C: 3mg | Calcium: 77mg | Iron: 4mg
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